DESCRIPTION
Aerones Crawler Gen 3 is a Mobile-Robots from Aerones. It is built for Data Collection, Mapping, Inspection. Key figures: released 2025.
Crawler Gen 3 is Aerones' third-generation robot for inspecting wind turbine blades from the inside. It drives into the hollow blade from the root and records the interior, with a 3D lidar scanner that maps the structure and localises defects, a front-facing 360° 5K camera for full surface coverage and a dedicated 61 MP camera for automated defect detection in the root zone. Adaptive LED lighting gives bright, even illumination, distance-travel tracking logs exactly where each defect sits, and updated motor control keeps the crawl smooth and steady. The modular design has a longer battery life than earlier crawlers, and the robot can inspect during turbine operation or before commissioning, feeding its data into Aerones' visual inspection software. Aerones introduced it in May 2025.
FEATURES
- 3D lidar scanner for 3D mapping and defect localisation
- Front-facing 360° camera with 5K resolution
- Dedicated 61 MP root-zone camera for automated defect detection
- Adaptive LED lighting
- Distance-travel tracking to log defect positions
- Extended battery life
- modular, robust design
- Updated motor control for smooth inspection movement
- Inspects during operation or pre-commissioning
- data to Aerones inspection software
TECHNICAL SPECIFICATIONS
Verified| Mobility | |
| Movement Type | Wheeled |
|---|---|
| Environment | Inside wind turbine blades |
| Sensing & Compute | |
| Sensors | 3D lidar, 360° 5K camera, 61 MP root-zone camera, distance tracking |
| Software / AI | Aerones visual inspection platform |
ROBOT FORUMS
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TECHNICAL SPECIFICATIONS
Verified| Mobility | |
| Movement Type | Wheeled |
|---|---|
| Environment | Inside wind turbine blades |
| Sensing & Compute | |
| Sensors | 3D lidar, 360° 5K camera, 61 MP root-zone camera, distance tracking |
| Software / AI | Aerones visual inspection platform |
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ROBOT FORUMS
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FREQUENTLY ASKED QUESTIONS
What is the Aerones Crawler Gen 3?
Crawler Gen 3 is Aerones' third-generation robot for inspecting wind turbine blades from the inside. It drives into the hollow blade from the root and records the interior, with a 3D lidar scanner that maps the structure and localises defects, a front-facing 360° 5K camera for full surface coverage and a dedicated 61 M…
Who makes the Aerones Crawler Gen 3?
The Aerones Crawler Gen 3 is made by Aerones, a robotics company based in Latvia.
How much does the Aerones Crawler Gen 3 cost?
Aerones has not publicly announced pricing for the Aerones Crawler Gen 3. You can enquire through RobotAIGeek for current pricing.
What is the Aerones Crawler Gen 3 used for?
The Aerones Crawler Gen 3 is designed for data collection, mapping, inspection, and internal blade inspection for commissioning, end-of-warranty and condition monitoring. It is used in energy settings.
When was the Aerones Crawler Gen 3 released?
The Aerones Crawler Gen 3 was released in 2025.
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